It's a fact of life, some t-shirts feel scratchy and stiff. They are given to you at walks and runs and all manner of fundraisers. When you first get one of them you think you might wear it when you paint your house, but you never do. They just pile up in your dresser until you finally cart them down to value village.
It is also a fact of life that for every 10 uncomfortable, stiff t-shirts you never wear you have one gloriously soft, smooth perfectly fitting tee you can't wait to slip into. Of course, that's the t-shirt that ends up with your ex. And so, at some point, you are left with zero gloriously soft t-shirts. When this happens you begin your hunt for the perfect t-shirt.
But what makes up a soft, perfect t-shirt? The material plays a large role, as does the way the material is processed and handled.
Read on for more information then you ever wanted on the materials that make up our clothers and fill our wardrobes.
Cotton
A natural fiber that grows in the seedpod of the cotton plant. Fibers are typically 1/2 inch to 2 inches long. The longest staple fibers-- longer than 1 1/2 inch, including the Pima and Egyptian varieties-- produce the highest quality cotton fabrics.
Combed Cotton
A cotton yarn that goes through an additional "combing," process so that only the longer fibers remain. This improves the softness and strength of the yarn.
Ringspun Cotton
The cotton fibers are tightly twisted together to make a stronger, smoother and finer thread. Ringspun cotton fabric is therefore softer and finer feeling than basic cotton fabric.
Polyester
This is both the name of a fabric and a fiber. A manufactured fiber introduced in the early 1950s, it is second only to cotton in worldwide use. Its ability to stretch and resist wrinkling makes it a popular fabric for lingerie. Polyester has high strength (although somewhat lower than nylon), excellent resiliency, and high abrasion resistance. Low absorbency allows the fiber to dry quickly.
Rayon
A silk-like fabric made from wood pulp, cotton linters, or other vegetable matter. It is a comfortable fabric against the skin and absorbs moisture. It is not a strong fabric.
Blend
A term applied to a yarn or a fabric that is made up of more than one fiber. In blended yarns, two or more different types of staple fibers are twisted or spun together to form the yarn. Polyester/cotton is an example of a typical blended yarn or fabric.
Nylon
Nylon was the first commercially successful synthetic fiber to be made entirely from ingredients: coal, water and air. Nylon is strong, elastic, resistant to abrasion and chemicals, low moisture absorbency, and able to be permanently set by heat.
Peruvian Pima Cotton
Pima cotton that is grown in Peru under excellent growing conditions. This cotton is harvested by hand which reduces the scratchy impurities and guarantees a more brilliant white shade that can be easily dyed.
Pima Cotton
Pima cotton is a generic name for extra-long staple (ELS) cotton grown in the U.S., Australia, Peru and in very limited production in a few other locations around the world Pima was previously called American-Egyptian cotton but was renamed to honor the Pima Indians who were growing the cotton for the USDA in Sacaton, Arizona. Pima is from the gossypium barbadense species, compared to gossypium hirsutum to which upland cotton belongs. The primary differences between Pima (ELS growths) cotton and upland cotton are staple length and strength of the fiber. In the U.S., cotton is considered to be ELS or Pima if it is an inch and 3/8 or longer. Its strength and uniformity measurements are considerably higher than those of upland cotton. It has a silk-like hand and a very fine weave.
Piqué
A medium-weight fabric, either knit or woven, with raised dobby designs including cords, wales, waffles, or patterns. Woven versions have cords running lengthwise, or in the warp direction. Knitted versions are double-knit fabric constructions, created on multi-feed circular knitting machines.
Ecosil polyester
Ecosil means the polyester fibers are spun very compactly to give the fabric a clean appearance, and a resistance to pilling and abrasion.
Egyptian cotton
All cotton grown in Egypt is "Egyptian" but it is not all extra-long staple (ELS) cotton – the most desirable and softest. The description "Egyptian cotton" conjures in the mind of many consumers the image of the very finest and longest cottons in the world. Egypt does produce and sell some of the best ELS cotton in the world, but it amounts to less than 15% of annual global ELS cotton exports, and is approximately 40% of Egyptian cotton exports.
Elastane
Elastane is just another name for an old fiber -spandex. Designers prefer this to spandex, and elastane has been used instead of spandex in Europe for some time. Elastane trade names are Lycra and Dorlastan.
Linen
A fabric made from linen fibers obtained from inside the woody stem of the flax plant. Linen fibers are much stronger and more lustrous than cotton. Linen fabrics are very cool and absorbent, but wrinkle very easily, unless blended with manufactured fibers. Linen is one of the world's oldest textile fibers.
Lining
The name given to material sewn into the inside of a garment to make it more opaque or more comfortable against the skin. Frequently lining is used in a bra to add structure or provide a pretty background to sheer and/or lacy fabrics.
Lycra
A trademark of DuPont, Lycra is the spandex fiber produced by DuPont. It is lightweight and soft, but stronger and more durable than rubber. Lycra can be stretched over 500% without breaking, and can be stretched repeatedly and still recover its original length. It provides lightweight freedom of movement in foundation garments.
Mercerized Cotton
Cotton in which a wet finishing process which swells the yarns of the fabric to give it a round smooth surface. This process results in a stronger and more lustrous yarn that is more easily dyed, producing brighter, deeper colors.
Merino Wool
Merino wool means the wool fiber is long and fine. The result is a fabric that is thin, soft and luxurious.
Mesh
An open-weave knitted or woven fabric that produces a net or sheer-like effect.
Micro Modal
Modal® Micro is a trademarked microfiber from an Austrian textile company, Lenzing. Micro Modal is a fabric made from spun beechwood cellulose. The fabric is delicate and light. The smooth surface of Micro Modal prevents deposits of lime and detergents. Even after numerous washings, fabrics made from Micro Modal remain soft and silky, the colors bright and shiny. Micro Modal is 50% more absorbent than cotton thus allowing the skin to breathe and provides incredible comfort.
Microfiber
Fabric made with microfiber means that the fabric’s filaments are extremely fine – much finer than silk. microfiber fabrics are thus light-weight, and look and feel luxurious. Because microfiber filaments can be packed so closely, they can prevent moisture from passing though, yet allow air flow.
Modal
Modal is made with cellulose from beech trees and is essentially a variety of rayon. It is about 50% more water-absorbent than cotton. Modal fabric has softness, good drape and is said to breath even better than cotton. Garments made in modal have anti-crease properties and are relatively easy care.
Silk
A natural filament fiber produced by the silkworm in the construction of its cocoon. Most silk is collected from cultivated caterpillars; Tussah silk, or wild silk, is a thicker, shorter fiber produced by caterpillars in their natural habitat. Most silk comes from Asia, primarily China.
Spandex
A synthetic fiber made from polyurethane. It is lightweight, highly elastic, strong, durable and non-absorbent to water and oils. A great alternative to people allergic to latex.
Supima Cotton
The name "Supima" is a licensed trademark owned by Supima and its members. It is used to promote textile and apparel products made of 100% American Pima cotton, but is strictly controlled by the grower organization. The name "Supima" is an abbreviation for Superior Pima.
Supplex
Supplex nylon is made by DuPont®. It is a cottony soft nylon that offers the performance benefits of a man-made fabric with the look of cotton. It is lightweight, quick drying and durable.
Tactel
Tactel nylon is made by DuPont. It is a silkier softer nylon with a crinkle finish. It is lightweight and quick drying.
Themastat
A state-of-the-art fiber with a hollow core to keep you warmer and drier by wicking moisture away.
Other Helpful Fabric Terminology:
Rib Knit
A knitted fabric with alternating raised and lowered rows. More elastic and durable than plain knits, they tend to fit the body and are used frequently in T-shirts as well as for the trims of socks, sleeves, waists and necklines.
Sanforized
A process of preshrinking fabric. Patented by Cluett, Peabody and Co., Inc. the label means permanent fit – the fabric shrinkage is held to just 1%.
Double Knit
A knit fabric in which two layers of loops are formed that cannot be separated. A double knit machine, which has two complete sets of needles, is required for this construction.
Sheer
A term used to describe garments that are transparent and allow the body to be seen.
Interlock
A rib stitch variation, interlock resembles two separate 1 x 1 ribbed fabrics that are interknitted. Interlock stitch fabrics are thicker, heavier, and more stable than single knit constructions.
Jacquard
Any fabric that has a pattern woven into the fabric rather than printed on it. The name comes from Joseph Marie Jacquard who designed a loom attachment capable of weaving patterns into fabric. This attachment provides versatility in designs and permits individual control of each of the warp yarns. Thus, fabrics of almost any type or complexity can be made. Brocade and damask are types of jacquard woven fabrics.
Jacquard Knit
A double knit fabric in which a Jacquard type of mechanism is used. This device individually controls needles or small groups of needles, and allows very complex and highly patterned knits to be created.
It is also a fact of life that for every 10 uncomfortable, stiff t-shirts you never wear you have one gloriously soft, smooth perfectly fitting tee you can't wait to slip into. Of course, that's the t-shirt that ends up with your ex. And so, at some point, you are left with zero gloriously soft t-shirts. When this happens you begin your hunt for the perfect t-shirt.
But what makes up a soft, perfect t-shirt? The material plays a large role, as does the way the material is processed and handled.
Read on for more information then you ever wanted on the materials that make up our clothers and fill our wardrobes.
Cotton
A natural fiber that grows in the seedpod of the cotton plant. Fibers are typically 1/2 inch to 2 inches long. The longest staple fibers-- longer than 1 1/2 inch, including the Pima and Egyptian varieties-- produce the highest quality cotton fabrics.
Combed Cotton
A cotton yarn that goes through an additional "combing," process so that only the longer fibers remain. This improves the softness and strength of the yarn.
Ringspun Cotton
The cotton fibers are tightly twisted together to make a stronger, smoother and finer thread. Ringspun cotton fabric is therefore softer and finer feeling than basic cotton fabric.
Polyester
This is both the name of a fabric and a fiber. A manufactured fiber introduced in the early 1950s, it is second only to cotton in worldwide use. Its ability to stretch and resist wrinkling makes it a popular fabric for lingerie. Polyester has high strength (although somewhat lower than nylon), excellent resiliency, and high abrasion resistance. Low absorbency allows the fiber to dry quickly.
Rayon
A silk-like fabric made from wood pulp, cotton linters, or other vegetable matter. It is a comfortable fabric against the skin and absorbs moisture. It is not a strong fabric.
Blend
A term applied to a yarn or a fabric that is made up of more than one fiber. In blended yarns, two or more different types of staple fibers are twisted or spun together to form the yarn. Polyester/cotton is an example of a typical blended yarn or fabric.
Nylon
Nylon was the first commercially successful synthetic fiber to be made entirely from ingredients: coal, water and air. Nylon is strong, elastic, resistant to abrasion and chemicals, low moisture absorbency, and able to be permanently set by heat.
Peruvian Pima Cotton
Pima cotton that is grown in Peru under excellent growing conditions. This cotton is harvested by hand which reduces the scratchy impurities and guarantees a more brilliant white shade that can be easily dyed.
Pima Cotton
Pima cotton is a generic name for extra-long staple (ELS) cotton grown in the U.S., Australia, Peru and in very limited production in a few other locations around the world Pima was previously called American-Egyptian cotton but was renamed to honor the Pima Indians who were growing the cotton for the USDA in Sacaton, Arizona. Pima is from the gossypium barbadense species, compared to gossypium hirsutum to which upland cotton belongs. The primary differences between Pima (ELS growths) cotton and upland cotton are staple length and strength of the fiber. In the U.S., cotton is considered to be ELS or Pima if it is an inch and 3/8 or longer. Its strength and uniformity measurements are considerably higher than those of upland cotton. It has a silk-like hand and a very fine weave.
Piqué
A medium-weight fabric, either knit or woven, with raised dobby designs including cords, wales, waffles, or patterns. Woven versions have cords running lengthwise, or in the warp direction. Knitted versions are double-knit fabric constructions, created on multi-feed circular knitting machines.
Ecosil polyester
Ecosil means the polyester fibers are spun very compactly to give the fabric a clean appearance, and a resistance to pilling and abrasion.
Egyptian cotton
All cotton grown in Egypt is "Egyptian" but it is not all extra-long staple (ELS) cotton – the most desirable and softest. The description "Egyptian cotton" conjures in the mind of many consumers the image of the very finest and longest cottons in the world. Egypt does produce and sell some of the best ELS cotton in the world, but it amounts to less than 15% of annual global ELS cotton exports, and is approximately 40% of Egyptian cotton exports.
Elastane
Elastane is just another name for an old fiber -spandex. Designers prefer this to spandex, and elastane has been used instead of spandex in Europe for some time. Elastane trade names are Lycra and Dorlastan.
Linen
A fabric made from linen fibers obtained from inside the woody stem of the flax plant. Linen fibers are much stronger and more lustrous than cotton. Linen fabrics are very cool and absorbent, but wrinkle very easily, unless blended with manufactured fibers. Linen is one of the world's oldest textile fibers.
Lining
The name given to material sewn into the inside of a garment to make it more opaque or more comfortable against the skin. Frequently lining is used in a bra to add structure or provide a pretty background to sheer and/or lacy fabrics.
Lycra
A trademark of DuPont, Lycra is the spandex fiber produced by DuPont. It is lightweight and soft, but stronger and more durable than rubber. Lycra can be stretched over 500% without breaking, and can be stretched repeatedly and still recover its original length. It provides lightweight freedom of movement in foundation garments.
Mercerized Cotton
Cotton in which a wet finishing process which swells the yarns of the fabric to give it a round smooth surface. This process results in a stronger and more lustrous yarn that is more easily dyed, producing brighter, deeper colors.
Merino Wool
Merino wool means the wool fiber is long and fine. The result is a fabric that is thin, soft and luxurious.
Mesh
An open-weave knitted or woven fabric that produces a net or sheer-like effect.
Micro Modal
Modal® Micro is a trademarked microfiber from an Austrian textile company, Lenzing. Micro Modal is a fabric made from spun beechwood cellulose. The fabric is delicate and light. The smooth surface of Micro Modal prevents deposits of lime and detergents. Even after numerous washings, fabrics made from Micro Modal remain soft and silky, the colors bright and shiny. Micro Modal is 50% more absorbent than cotton thus allowing the skin to breathe and provides incredible comfort.
Microfiber
Fabric made with microfiber means that the fabric’s filaments are extremely fine – much finer than silk. microfiber fabrics are thus light-weight, and look and feel luxurious. Because microfiber filaments can be packed so closely, they can prevent moisture from passing though, yet allow air flow.
Modal
Modal is made with cellulose from beech trees and is essentially a variety of rayon. It is about 50% more water-absorbent than cotton. Modal fabric has softness, good drape and is said to breath even better than cotton. Garments made in modal have anti-crease properties and are relatively easy care.
Silk
A natural filament fiber produced by the silkworm in the construction of its cocoon. Most silk is collected from cultivated caterpillars; Tussah silk, or wild silk, is a thicker, shorter fiber produced by caterpillars in their natural habitat. Most silk comes from Asia, primarily China.
Spandex
A synthetic fiber made from polyurethane. It is lightweight, highly elastic, strong, durable and non-absorbent to water and oils. A great alternative to people allergic to latex.
Supima Cotton
The name "Supima" is a licensed trademark owned by Supima and its members. It is used to promote textile and apparel products made of 100% American Pima cotton, but is strictly controlled by the grower organization. The name "Supima" is an abbreviation for Superior Pima.
Supplex
Supplex nylon is made by DuPont®. It is a cottony soft nylon that offers the performance benefits of a man-made fabric with the look of cotton. It is lightweight, quick drying and durable.
Tactel
Tactel nylon is made by DuPont. It is a silkier softer nylon with a crinkle finish. It is lightweight and quick drying.
Themastat
A state-of-the-art fiber with a hollow core to keep you warmer and drier by wicking moisture away.
Other Helpful Fabric Terminology:
Rib Knit
A knitted fabric with alternating raised and lowered rows. More elastic and durable than plain knits, they tend to fit the body and are used frequently in T-shirts as well as for the trims of socks, sleeves, waists and necklines.
Sanforized
A process of preshrinking fabric. Patented by Cluett, Peabody and Co., Inc. the label means permanent fit – the fabric shrinkage is held to just 1%.
Double Knit
A knit fabric in which two layers of loops are formed that cannot be separated. A double knit machine, which has two complete sets of needles, is required for this construction.
Sheer
A term used to describe garments that are transparent and allow the body to be seen.
Interlock
A rib stitch variation, interlock resembles two separate 1 x 1 ribbed fabrics that are interknitted. Interlock stitch fabrics are thicker, heavier, and more stable than single knit constructions.
Jacquard
Any fabric that has a pattern woven into the fabric rather than printed on it. The name comes from Joseph Marie Jacquard who designed a loom attachment capable of weaving patterns into fabric. This attachment provides versatility in designs and permits individual control of each of the warp yarns. Thus, fabrics of almost any type or complexity can be made. Brocade and damask are types of jacquard woven fabrics.
Jacquard Knit
A double knit fabric in which a Jacquard type of mechanism is used. This device individually controls needles or small groups of needles, and allows very complex and highly patterned knits to be created.

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